Butt Fusion
Ex Debeader

External Debeaders

External debeading tools are used to remove the external weld bead that is formed by the butt fusion process. The tool taps onto the pipe bead, then alignment blocks slide against the pipe surface to guide the Debeader knife around the pipe. The blade cuts the bead flush with the surface, but does not undercut or damage the surface of the pipe. Undercutting and excessive material removal can create stress cracking.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.630.125

External Debeader

to 125mm

8-12 Weeks

P9.630.400

External Debeader

to 400mm

8-12 Weeks

P9.630.500

External Debeader

to 500mm

8-12 Weeks

P9.630.900

External Debeader

to 900mm

8-12 Weeks

P9.634.125

External Debeader – Blade (spare)

to 125mm

8-12 Weeks

P9.634.400

External Debeader – Blade (spare)

to 400mm

8-12 Weeks

P9.634.500

External Debeader – Blade (spare)

to 500mm

8-12 Weeks

P9.634.900

External Debeader – Blade (spare)

to 900mm

8-12 Weeks

Int Debeader

Internal Debeaders

Internal debeading tools are used to remove the internal weld bead in PE pipes that are formed by the butt fusion process. The tool is manually powered with a drive handle, constructed from stainless steel and aluminium. Five different sized cutter heads cover pipe outside diameters from 90 – 450mm. The drive rods are available separately and the system allows a maximum insertion depth of 24 metres between welds.

Product Code

Description

Outside Diameter

Inside Diameter

Availability in Hong Kong

P9.600.090450

Compete Set (all components 13m)

090-450mm

070-420mm

8-12 Weeks

P9.601.090110

Cutter Head assembly + 2 Supports (no rods)

090-110mm

070-105mm

8-12 Weeks

P9.601.125160

Cutter Head assembly + 2 Supports (no rods)

125-160mm

105-145mm

8-12 Weeks

P9.601.160200

Cutter Head assembly + 2 Supports (no rods)

160-200mm

123-190mm

8-12 Weeks

P9.601.225280

Cutter Head assembly + 2 Supports (no rods)

225-280mm

178-266mm

8-12 Weeks

P9.601.315450

Cutter Head assembly + 2 Supports (no rods)

315-450mm

265-420mm

8-12 Weeks

P9.602.3

Rod Set, Couplers + Drive Handle 13m (spare)

8-12 Weeks

P9.603.3

2m Rod including joints (up to 24m max) (spare)

8-12 Weeks

P9.604.125200

Cutting blades (spare)

125-200mm

8-12 Weeks

P9.604.225450

Cutting blades (spare)

225-450mm

8-12 Weeks

 

315 Auto

Worldpoly 315 Fully Automatic

Fully automatic hydraulically operated butt welding machines, completely remove operator input.  They create high levels of butt weld consistency. A fully Automatic machine only requires the operator to install, clamp and clean and ream the pipe ends.

'Fully Automatic' specifically means that once the pipe dimensions and welding standard are selected, the machine calculates the correct temperature, soak and fusion pressure, inserts and removes the heating plate automatically and fuses the pipe ends together, without any input required by the operator.

If any input physical or otherwise is required on the machine other than the pipe dimensions and welding standard, then the machine is not fully automatic.

These machines comply to the requirements of the WSD & DSD. Definitions of fully automatic can be found in WIS 4-32-08 issue 4 and ISO 21307. Fully Automatic machines include data logging equipment to EN 12176.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.692.315630

WP315CNC – Complete Machine

110-315mm

8-12 Weeks

P9.672.315

Seal Kit

8-12 Weeks

P9.675.315

Bolts for Layer Clamps

8-12 Weeks

P9.689.315

Blades for Facing Tool

8-12 Weeks

 

630 Auto

Polyforce 630 Fully Automatic

Fully automatic hydraulically operated butt welding machines, completely remove operator input.  They create high levels of butt weld consistency. A fully Automatic machine only requires the operator to install, clamp and clean and ream the pipe ends.

'Fully Automatic' specifically means that once the pipe dimensions and welding standard are selected, the machine calculates the correct temperature, soak and fusion pressure, inserts and removes the heating plate automatically and fuses the pipe ends together, without any input required by the operator.

If any input physical or otherwise is required on the machine other than the pipe dimensions and welding standard, then the machine is not fully automatic.

These machines comply to the requirements of the WSD & DSD. Definitions of fully automatic can be found in WIS 4-32-08 issue 4 and ISO 21307. Fully Automatic machines include data logging equipment to EN 12176.

P9.651.250500

Polyweld 500 – Semi Automatic Butt Welder

250-500mm

8-12 Weeks

P9.651.315630

Polyweld 630 – Semi Automatic Butt Welder

315-630mm

8-12 Weeks

P9.651.450800

Polyweld 800 – Semi Automatic Butt Welder

450-800mm

8-12 Weeks

P9.651.5001000

Polyweld 1000 – Semi Automatic Butt Welder

500-1000mm

8-12 Weeks

P9.651.6301200

Polyweld 1200 – Semi Automatic Butt Welder

630-1200mm

8-12 Weeks

P9.651.9001600

Polyweld 1600 – Semi Automatic Butt Welder

900-1600mm

8-12 Weeks

P9.651.14002000

Polyweld 2000 – Semi Automatic Butt Welder

1400-2000mm

8-12 Weeks

Product Code

Description

Outside Diameter

Availability in Hong Kong

 

1000 Auto

Polyforce 1000 Fully Automatic

Fully automatic hydraulically operated butt welding machines, completely remove operator error and create high levels of butt weld consistency due to consistent timing and heat inputs. A fully Automatic machine does not require operator input during the heating, joining, welding and cooling phases.  

'Fully Automatic' specifically means that once the welding standard is selected for the pipe, the machine applies the correct temperatures and pressures for that standard. The machine inserts and removes the heating plate automatically and fuses the pipe ends together, without any input being required by the operator.

If any input (physical or values) is required other than the pipe dimensions and welding standard, then the machine is not fully automatic.

These machines comply to the requirements of the WSD & DSD. Definitions of fully automatic can be found in WIS 4-32-08 issue 4 and ISO 21307. Fully Automatic machines include data logging equipment to EN 12176.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.692.5001000

PF1000 – Fully Automatic Butt Welder

500-1000mm

8-12 Weeks

P9.676.1000

Seal Kit

8-12 Weeks

P9.676.1000

Bolts for Layer Clamps

8-12 Weeks

P9.688.1000

Blades for Facing Tool

8-12 Weeks

 

500 Semi

Polyweld 500 Semi Automatic

Semi automatic butt welding machines, require operator input to set the temperatures & pressures and to insert and remove the heating element. 

These machines are significantly cheaper than a fully automatic machine, but require skilled operators that have experience in butt welding to achieve consistent welds.

'Semi Automatic' means that the heat soak time, temperature and closing pressures are preset on the machine. When the operator commences the weld cycle, the machine applies these settings to the weld joint.

These machines DO NOT comply to the requirements given in the WSD & DSD PS (WIS 4-32-08 issue 4 and ISO 21307). They do includes data logging equipment complying to EN 12176.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.250500

WP500 – Semi Automatic Butt Welder

250-500mm

8-12 Weeks

P9.674.500

Seal Kit

8-12 Weeks

P9.677.500

Bolts for Layer Clamps

8-12 Weeks

P9.687.500

Blades for Facing Tool

8-12 Weeks

 

630 Semi

Polyweld 630 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.315630

WP630 – Semi Automatic Butt Welder

315-630mm

8-12 Weeks

P9.674.630

Seal Kit

8-12 Weeks

P9.677.630

Bolts for Layer Clamps

8-12 Weeks

P9.687.630

Blades for Facing Tool

8-12 Weeks

 

800 Semi

Polyweld 800 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.450800

WP800 – Semi Automatic Butt Welder

450-800mm

8-12 Weeks

P9.674.800

Seal Kit

8-12 Weeks

P9.677.800

Bolts for Layer Clamps

8-12 Weeks

P9.687.800

Blades for Facing Tool

8-12 Weeks

 

1000 Semi

Polyweld 1000 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.5001000

WP1000 – Semi Automatic Butt Welder

500-1000mm

8-12 Weeks

P9.674.1000

Seal Kit

8-12 Weeks

P9.677.1000

Bolts for Layer Clamps

8-12 Weeks

P9.687.1000

Blades for Facing Tool

8-12 Weeks

 

1200 Semi

Polyweld 1200 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.6301200

WP1200 – Semi Automatic Butt Welder

630-1200mm

8-12 Weeks

P9.674.1200

Seal Kit

8-12 Weeks

P9.677.1200

Bolts for Layer Clamps

8-12 Weeks

P9.687.1200

Blades for Facing Tool

8-12 Weeks

 

1600 Semi

Polyweld 1600 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.9001600

WP1600 – Semi Automatic Butt Welder

900-1600mm

8-12 Weeks

P9.674.1600

Seal Kit

8-12 Weeks

P9.677.1600

Bolts for Layer Clamps

8-12 Weeks

P9.687.1600

Blades for Facing Tool

8-12 Weeks

 

2000 Semi

Polyweld 2000 Semi Automatic

Text.

Product Code

Description

Outside Diameter

Availability in Hong Kong

P9.651.14002000

WP2000 – Semi Automatic Butt Welder

1400-2000mm

8-12 Weeks

P9.674.2000

Seal Kit

8-12 Weeks

P9.677.2000

Bolts for Layer Clamps

8-12 Weeks

P9.687.2000

Blades for Facing Tool

8-12 Weeks